The photograph captures an operational industrial process plant where Purna executed comprehensive engineering design and layout optimisation. This facility integrates complex piping networks, heat exchange systems, conveyors, structural platforms and associated utilities representing a typical brownfield environment with significant spatial and operational constraints.
Scope of Engineering Delivered
Purna’s team provided end-to-end design support covering:
1. 3D Piping Layout Development
The piping network visible in the plant ranging from insulated process lines to structural supported utility routes was engineered to ensure safe routing, accessibility and effective integration with existing equipment.
2. Equipment Modelling and Alignment
All major equipment, including process vessels, ducting systems, heat-transfer lines and rotating/processing machinery, was modelled to construction level accuracy. The design ensured smooth interfacing with legacy assets.
3. Structural Platforms and Support Engineering
The steel platforms and pipe support seen in the image were engineered for stability, maintenance access and compliance with load requirements. Purna developed structural GA drawings, connection details and support schemes.
4. Brownfield Integration and Revamp Engineering
Working within a live plant required detailed assessment of existing conditions. Purna coordinated:
- Clash-free design within congested zones
- Seamless routing of new pipelines
- Safe incorporation of new equipment and utility lines
- Layout planning to maintain operator accessibility
Outcome and Value Delivered
The revamp improved operational efficiency, ensured compliance with engineering standards and enabled the plant to expand capacity without major shutdowns. Purna’s integrated approach combining 3D modelling with on site engineering judgement was critical to the project’s success.
This project reinforces Purna’s capabilities in brownfield engineering, complex piping design and multidisciplinary integration for process industries.
